Bayou Starter

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Frequently Asked Questions...

do anyone have a digram for rebuilding a 1996 kawasaki 400 bayou starter?

i need the breakdown view for this starter if u have it please get in touch with me


Answer:

Yes, I have the parts breakdown and parts list (with prices) for your starter. Please e-mail me and I will attach it as a pdf file.

I have rebuilt a number of these and let me say that you are probably better buying a new one. There are some aftermarket starters that are much cheaper then the factory ones. By the time you rebuild it, you will have some money invested. You will need a brush plate, probably the end seals and maybe body o-rings. The armature also needs to be turned down. I used to rebuild these until the aftermarket companies jumped in. Now it just doesn't pay unless it's a simple problem.

Update 8/15: You never contacted me for the diagram or answered my e-mail. Going, going.............

Kawasaki KLF220 Bayou 220 Pull Rope Recoil Starter
Kawasaki KLF220 Bayou 220 Pull Rope Recoil Starter
US $49.99
 1986 KAWASAKI BAYOU 300 STARTER
1986 KAWASAKI BAYOU 300 STARTER
US $9.99
 Starter Repair Kit Kawasaki KLF220 Bayou 220 A9-A15
Starter Repair Kit Kawasaki KLF220 Bayou 220 A9-A15
US $26.95
 Starter Repair Kit Kawasaki 1996-2002 KLF220 Bayou
Starter Repair Kit Kawasaki 1996-2002 KLF220 Bayou
US $26.95
Starter Repair Kit Kawasaki 2003-2009 KLF250 Bayou
Starter Repair Kit Kawasaki 2003-2009 KLF250 Bayou
US $26.95
 Starter Repair Kit Kawasaki KLF250 Bayou 250 A1-A9
Starter Repair Kit Kawasaki KLF250 Bayou 250 A1-A9
US $26.95
 1991 KAWASAKI BAYOU 220 STARTER IDLER GEAR KLF220 KLF 220
1991 KAWASAKI BAYOU 220 STARTER IDLER GEAR KLF220 KLF 220
US $19.99
 93 1993 KAWASAKI KLF400 BAYOU KLF 400 4X4 STARTER MOTOR
93 1993 KAWASAKI KLF400 BAYOU KLF 400 4X4 STARTER MOTOR
US $74.99
93 1993 KAWASAKI KLF400 BAYOU KLF 400 4X4 STARTER ONE WAY CLUTCH MOUNTING BOLTS
93 1993 KAWASAKI KLF400 BAYOU KLF 400 4X4 STARTER ONE WAY CLUTCH MOUNTING BOLTS
US $9.99
 NEW KAWASAKI LAKOTA BAYOU STARTER BRUSH CARBON, 21039-1063
NEW KAWASAKI LAKOTA BAYOU STARTER BRUSH CARBON, 21039-1063
US $39.99
 KAWASAKI 1993 220 BAYOU 2X4 STARTER GEAR PART 12,812
KAWASAKI 1993 220 BAYOU 2X4 STARTER GEAR PART 12,812
US $20.00
 KAWASAKI BAYOU 220 OEM Starter Gear #55B130
KAWASAKI BAYOU 220 OEM Starter Gear #55B130
US $59.99
A NICE OEM STARTER MOTOR Kawasaki 89-04 KLF300 Bayou KLF 300 FREE S&h
A NICE OEM STARTER MOTOR Kawasaki 89-04 KLF300 Bayou KLF 300 FREE S&h
US $34.97
 KAWASAKI KEF KLF 300 LAKOTA BAYOU Starter Idle Limiter
KAWASAKI KEF KLF 300 LAKOTA BAYOU Starter Idle Limiter
US $106.00
 KAWASAKI 1999 220 BAYOU 2X4 STARTER PART 12,874
KAWASAKI 1999 220 BAYOU 2X4 STARTER PART 12,874
US $50.00
 KAWASAKI 1999 220 BAYOU 2X4 STARTER GEARS PART 12,882
KAWASAKI 1999 220 BAYOU 2X4 STARTER GEARS PART 12,882
US $20.00
88 89 90 91 92 93 94 KAWASAKI BAYOU KLF220A ATV STARTER START PULL RECOIL ROPE
88 89 90 91 92 93 94 KAWASAKI BAYOU KLF220A ATV STARTER START PULL RECOIL ROPE
US $99.00
 KAWASAKI KLF300 BAYOU STARTER IDLE LIMITER GEAR KLF 300 KEF KVF
KAWASAKI KLF300 BAYOU STARTER IDLE LIMITER GEAR KLF 300 KEF KVF
US $39.95
 kawasaki bayou 300 4x4 2004 STARTER CHAIN
kawasaki bayou 300 4x4 2004 STARTER CHAIN
US $23.74
 kawasaki bayou 300 4x4 2004 STARTER SHAFT
kawasaki bayou 300 4x4 2004 STARTER SHAFT
US $18.99
kawasaki bayou 300 4x4 2004 starter
kawasaki bayou 300 4x4 2004 starter
US $28.49
 kawasaki bayou 300 4x4 2004 STARTER BOLTS
kawasaki bayou 300 4x4 2004 STARTER BOLTS
US $23.74
 kawasaki bayou 300 4x4 2004 STARTER COVER
kawasaki bayou 300 4x4 2004 STARTER COVER
US $18.99
 kawasaki bayou 300 4x4 2004 STARTER GEAR
kawasaki bayou 300 4x4 2004 STARTER GEAR
US $18.99
KAWASAKI 1987 300 BAYOU 2X4 STARTER PART 12,972
KAWASAKI 1987 300 BAYOU 2X4 STARTER PART 12,972
US $50.00
 C PULL ROPE STARTER RECOIL Kawasaki 89-04 KLF300 Bayou KLF 300 4x4 2x4 FREE S&h
C PULL ROPE STARTER RECOIL Kawasaki 89-04 KLF300 Bayou KLF 300 4x4 2x4 FREE S&h
US $12.97
 NEW STARTER FOR KAWASAKI ATV BAYOU LAKOTA PRARIE 300
NEW STARTER FOR KAWASAKI ATV BAYOU LAKOTA PRARIE 300
US $52.00
 NEW ATV STARTER Kawasaki Bayou Prarie 400 KLF400 KVF400
NEW ATV STARTER Kawasaki Bayou Prarie 400 KLF400 KVF400
US $56.95
KAWASAKI KLF300 BAYOU STARTER CHAIN KLF 300 KEF KVF
KAWASAKI KLF300 BAYOU STARTER CHAIN KLF 300 KEF KVF
US $19.95
 Kawasaki Bayou KLF300 KLF 300 KLF300A 2x4 Starter Chain & Sprocket 86 1986
Kawasaki Bayou KLF300 KLF 300 KLF300A 2x4 Starter Chain & Sprocket 86 1986
US $22.49
 KAWASAKI 1990 BAYOU 300 2X4 STARTER GEAR PART 13,374
KAWASAKI 1990 BAYOU 300 2X4 STARTER GEAR PART 13,374
US $20.00
 02 KAWASAKI BAYOU 220 PULL STARTER RECOIL START
02 KAWASAKI BAYOU 220 PULL STARTER RECOIL START
US $49.00
KAWASAKI BAYOU 220 OEM Starter Gears #82B113
KAWASAKI BAYOU 220 OEM Starter Gears #82B113
US $39.99
 KAWASAKI 2003 250 BAYOU 2X4 STARTER GEAR PART 14,062
KAWASAKI 2003 250 BAYOU 2X4 STARTER GEAR PART 14,062
US $20.00
 88-95 KAWASAKI 220 BAYOU ATV STARTER GEAR
88-95 KAWASAKI 220 BAYOU ATV STARTER GEAR
US $35.00
 88 89 90 91 92 93 94 KAWASAKI BAYOU KLF220A ATV RECOIL STARTER CUP BOLT
88 89 90 91 92 93 94 KAWASAKI BAYOU KLF220A ATV RECOIL STARTER CUP BOLT
US $12.00
Kawasaki Bayou 220 Starter
Kawasaki Bayou 220 Starter
US $34.99
 Kawasaki Bayou 220 Flywheel and One Way Starter Gear.
Kawasaki Bayou 220 Flywheel and One Way Starter Gear.
US $119.99
 KAWASAKI 1994 220 BAYOU 2X4 STARTER GEAR 9130
KAWASAKI 1994 220 BAYOU 2X4 STARTER GEAR 9130
US $15.00
 Starter Rebuild Kit Kawasaki KLF185 Bayou 21163-1076
Starter Rebuild Kit Kawasaki KLF185 Bayou 21163-1076
US $29.95
KAWASAKI STARTER 21163-1266 USED BAYOU 250 STARTER OEM 21163-1266
KAWASAKI STARTER 21163-1266 USED BAYOU 250 STARTER OEM 21163-1266
US $50.00
 Starter Repair Kit Kawasaki 1987 1988 KLF185 Bayou
Starter Repair Kit Kawasaki 1987 1988 KLF185 Bayou
US $29.95
 Starter Repair Kit Kawasaki KLF185 Bayou 21163-1076
Starter Repair Kit Kawasaki KLF185 Bayou 21163-1076
US $29.95
 Starter Repair Kit Kawasaki 1985 1986 KLF185 Bayou
Starter Repair Kit Kawasaki 1985 1986 KLF185 Bayou
US $29.95
Starter Repair Kit Kawasaki KLF185 Bayou 185 A1-A4
Starter Repair Kit Kawasaki KLF185 Bayou 185 A1-A4
US $29.95
 Starter Rebuild Kit Kawasaki KLF185 Bayou 1987 1988
Starter Rebuild Kit Kawasaki KLF185 Bayou 1987 1988
US $29.95
 Starter Rebuild Kit Kawasaki KLF185 Bayou 1985 1986
Starter Rebuild Kit Kawasaki KLF185 Bayou 1985 1986
US $29.95
 Starter Rebuild Kit Kawasaki KLF185 Bayou 185 A1-A4
Starter Rebuild Kit Kawasaki KLF185 Bayou 185 A1-A4
US $29.95
1987 Kawasaki Bayou KLF300A, Starter Relay
1987 Kawasaki Bayou KLF300A, Starter Relay
US $25.00
 1987 Kawasaki Bayou KLF300A, Starter solenoid w/ cables
1987 Kawasaki Bayou KLF300A, Starter solenoid w/ cables
US $85.00
 NEW STARTER KAWASAKI KLF220 KLF250 BAYOU KLF 220 250
NEW STARTER KAWASAKI KLF220 KLF250 BAYOU KLF 220 250
US $50.00
 NEW STARTER KAWASAKI KLF300 BAYOU KLF 300
NEW STARTER KAWASAKI KLF300 BAYOU KLF 300
US $53.90
NEW STARTER KAWASAKI KLF400 BAYOU 2x4 4x4 KLF 400
NEW STARTER KAWASAKI KLF400 BAYOU 2x4 4x4 KLF 400
US $151.99
 95 - 03 Kawasaki Lakota 300 Complete Recoil Starter / OEM Rope Pull Rewind Start
95 - 03 Kawasaki Lakota 300 Complete Recoil Starter / OEM Rope Pull Rewind Start
US $87.99
 Kawasaki Bayou 220 starter gear klf220 1988-2002
Kawasaki Bayou 220 starter gear klf220 1988-2002
US $20.99
 1993 99 KAWASAKI BAYOU KLF 400 STARTING MOTOR STARTER
1993 99 KAWASAKI BAYOU KLF 400 STARTING MOTOR STARTER
US $49.95
RICKS MOTORSPORT STARTER KAWASAKI KLF400 Bayou 4x4 93-99 KLF 400 PRAIRIE 97-02
RICKS MOTORSPORT STARTER KAWASAKI KLF400 Bayou 4x4 93-99 KLF 400 PRAIRIE 97-02
US $180.45
 1990 Kawasaki Bayou KLF220A, starter & light switch
1990 Kawasaki Bayou KLF220A, starter & light switch
US $45.00
 KAWASAKI BAYOU 300 2WD Starter Gear & Chain #71B71
KAWASAKI BAYOU 300 2WD Starter Gear & Chain #71B71
US $69.99
 Kawasaki KLF185 Bayou Starter Motor Tested
Kawasaki KLF185 Bayou Starter Motor Tested
US $65.00
Kawasaki KLF185 Bayou Flywheel magneto with starter clutch and gear
Kawasaki KLF185 Bayou Flywheel magneto with starter clutch and gear
US $65.00
 86 Kawasaki KLF300 Bayou Electric Starter Motor Chain
86 Kawasaki KLF300 Bayou Electric Starter Motor Chain
US $19.20
 Starter Idle Limiter Kawasaki Bayou 220 250 39076-1060
Starter Idle Limiter Kawasaki Bayou 220 250 39076-1060
US $39.99
 2001 Kawasaki Bayou 220 Starter Reducer Gear
2001 Kawasaki Bayou 220 Starter Reducer Gear
US $20.69
KAWASAKI 1995 300 BAYOU 2X4 STARTER PART 11,789
KAWASAKI 1995 300 BAYOU 2X4 STARTER PART 11,789
US $50.00
 85 86 87 88 Kawasaki Bayou 185 Recoil Starter 49088-1051 Cord KLT KLT160 KLT185
85 86 87 88 Kawasaki Bayou 185 Recoil Starter 49088-1051 Cord KLT KLT160 KLT185
US $49.99
 KAWASAKI BAYOU 220 250 KLF PULL START RECOIL STARTER
KAWASAKI BAYOU 220 250 KLF PULL START RECOIL STARTER
US $225.99
 95 Kawasaki Bayou 220 OEM Pull Recoil Starter Ring Gear
95 Kawasaki Bayou 220 OEM Pull Recoil Starter Ring Gear
US $20.37
KAWASAKI BAYOU 250 OEM Recoil Starter #63B116
KAWASAKI BAYOU 250 OEM Recoil Starter #63B116
US $89.99
 95 KAWASAKI KLF220 BAYOU STARTER REDUCTION GEAR*
95 KAWASAKI KLF220 BAYOU STARTER REDUCTION GEAR*
US $39.99
 Starter KIT Kawasaki ATV KLF300 Bayou 290 cc 86 87 88
Starter KIT Kawasaki ATV KLF300 Bayou 290 cc 86 87 88
US $24.95
 NOS KAWASAKI ATV 1986 KLF300 BAYOU 300 STARTER CABLE 54017-1062 NEW OLD STOCK
NOS KAWASAKI ATV 1986 KLF300 BAYOU 300 STARTER CABLE 54017-1062 NEW OLD STOCK
US $19.99
KAWASAKI 2000 220 BAYOU 2X4 STARTER GEARS PART 13,253
KAWASAKI 2000 220 BAYOU 2X4 STARTER GEARS PART 13,253
US $20.00
 STARTER GEAR FROM RUNNING ATV FOR 87 KAWASAKI BAYOU 185
STARTER GEAR FROM RUNNING ATV FOR 87 KAWASAKI BAYOU 185
US $15.00
 STARTER MOTOR 88-02 KLF220 BAYOU 03-11 KLF250 BAYOU
STARTER MOTOR 88-02 KLF220 BAYOU 03-11 KLF250 BAYOU
US $271.99
 96 97 98 99 00 01 02 03 KAWASAKI BAYOU 220 KLF220 ELECTRIC START STARTER MOTOR
96 97 98 99 00 01 02 03 KAWASAKI BAYOU 220 KLF220 ELECTRIC START STARTER MOTOR
US $88.00

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Filed Under: Engines & Components Tagged With: bayou starter, bayou starter button, bayou starter circuit relay, bayou starter clutch, bayou starter diagram, bayou starter gear, bayou starter not engaging, bayou starter problems, bayou starter relay, bayou starter solenoid